FieldCalc logoFieldCalc

Reference · NEC 2023 Ch. 9 Table 8 · Copper 75°C

How far can wire run before voltage drop fails

Maximum one-way feet at 3% drop (copper, K-factor method — the same math as our calculator). Distances are panel-to-load, one way. Aluminum runs ≈40% shorter per size; motors and steel conduit need the Advanced Table 9 mode.

Branch circuits — max one-way distance at 3%

Wire (Cu)20A · 120V30A · 240V50A · 240V
12 AWG~46 ft~61 ft~36 ft
10 AWG~72 ft~97 ft~58 ft
8 AWG~115 ft~154 ft~92 ft
6 AWG~183 ft~244 ft~146 ft
4 AWG~291 ft~388 ft~233 ft
2 AWG~463 ft~617 ft~370 ft

Feeders & EV chargers — max one-way distance at 3%

Wire (Cu)100A · 240V48A EV · 240V
3 AWG~147 ft~306 ft
2 AWG~185 ft~386 ft
1 AWG~234 ft~487 ft
1/0~295 ft~614 ft
2/0~371 ft~773 ft

Runs that fail (and the fix)

Kitchen 20A · 120V · 100ft · #12

VD = 2×12.9×20×100÷6530 = 7.90V (6.58%) — fails. #10 = 4.14%, still over. #8 = 2.60% ✓. Answer: #8 minimum.

EV 48A · 240V · 150ft · #6

VD = 2×12.9×48×150÷26240 = 7.08V (2.95%) ✓ — just inside. At 175ft it fails; #4 carries to ~243ft.

12V solar 10A · 30ft · #10

VD = 2×12.9×10×30÷10380 = 0.75V — only 0.75V, but 6.2% of 12V. #6 = 2.5% ✓. On 12V every volt is 8.3%.

100A subpanel · 240V · 200ft · #3

3% limit hits at ~147ft on #3. #2 reaches ~185ft — still short. #1/0 reaches ~295ft ✓. Feeders this long want aluminum pricing too.

Rules this chart assumes

One-way feet, always

Panel to load. The ×2 (DC/1φ) and √3 (3φ) multipliers are baked in — entering round-trip length halves your safety margin on paper only.

Basic K-factor, 75°C copper

K = 12.9 Cu / 21.2 Al. Motors (PF 0.8–0.9), steel conduit, or feeders above #4: switch the calculator to Advanced Table 9 — drop reads 10–30% higher.

Ampacity still applies

A wire inside its drop distance can still fail derating in a hot attic or packed conduit. Size for both; the larger wire wins.

3% branch, 5% total

NEC recommends ≤3% per run and ≤5% feeder + branch combined. A 2.9% branch on a 2.5% feeder already violates the combined limit.

Distance questions, answered

How far does #12 go at 20A?

≈46ft one-way at 120V/3%. #10 ≈72ft, #8 ≈115ft. At 240V the same wire goes roughly twice as far in percent terms.

20A at 100ft — what size?

#8 copper minimum for 3% (#12 = 6.6%, #10 = 4.1%, #8 = 2.6%).

50A EV charger distance?

#6 copper holds 3% to ~146ft (48A to ~153ft). Past that: #4, a subpanel closer in, or 5%-total engineering.

Why is 12V so short-range?

1V lost = 8.3% of 12V vs 0.8% of 120V. 10A on #10 only reaches ~14ft at 3% — go #6, shorten, or step up voltage.

One-way or round-trip?

One-way. Round-trip input is the #1 voltage drop mistake and exactly halves the real answer.

Is 3% mandatory?

No — an NEC recommendation most inspectors enforce as practice. Size critical loads (motors, EV, medical) to ≤2–3% regardless.

Check my exact run →Worked examples →K vs Table 9 formula →

Related: Wire size chart ·Ampacity vs voltage drop ·All electrical calculators